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Standard Adjustable Crimp Tools

Standard Adjustable Crimp Tools

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Glenair UK

Having virtually limitless application within the specified wire range of 12 through 26 AWG, the Standard Adjustable Crimp Tools AF8 from Daniels Tools are qualified to MIL-DTL-22520/1 (M22520/1-01). Over a thousand turret heads or positioners are available to adapt the tool frame to your specific military or proprietary contact/wire combination. The 8 impression crimp, which is standard in the AF8, assures absolute maximum tensile strength with almost every closed barrel contact. Special indent configurations are available upon request.

 The precision ratchet controls cycling of the tool in both directions of handle movement, which assures the same accurate crimp every time. Positive crimp depth is controlled by an 8 position selector knob located on the tool frame. The operator simply dials the desired step for the wire being used and by using a locking pin or safety wire this setting can be secured. The carefully engineered design achieves the absolute maximum mechanical advantage; along with the tool’s light weight, operator fatigue is minimized.

 

The AF8 measures 9 3/4” x 2 ˝” x 1 Ľ” approximately and weighs 15 oz.

 

The tool frame must be mated with one of the following optional accessories:

A military head (TH-XXX Part No. Series)

A turret head (TM-XXX series)

A positioner (TP-XXX series) or a universal head (part No. UH2-5)

 

Simply orienting the head in the keyed position does this, and by tightening the hex socket screws provided as part of the head.

 

A permanent data plate is affixed to all turret heads and positioners. This plate lists specific contact part numbers, the corresponding position colour code (for 3 position turret heads), and suggested selector depth settings for the wire size being used.

 

The universal head is ideally suited for lab work and prototype production applications. This head is attached in the same manner as explained above. The selected contact is inserted through the entry hole on the opposite side of the tool frame from the head. The height adjusting screw is then rotated until the contact is in the proper position for crimping. The screw can be secured with the locknut provided. The wire sizes listed on the tool frame selector knob can be used as a reference starting point; however, some testing will be necessary to determine the optimum selector setting for your contact/wire combination.

 

Periodic gaging is recommended to ensure accurate calibration. This can be done easily by setting the tool selector knob to position #4, and checking indenter closure with M22520/3-1 “GO-/NO-GO” gage (part no. G125).

 

No operator maintenance is required other than keeping the unit clean and properly stored when not in service.Complete instructions concerning the use, care and warranty are supplied with each tool. Additional copies are available on request.

 

 

MILITARY P/N

DMC P/N

DESCRIPTION

NSN

M22520/1-01

AF8

TOOL FRAME

5120-01-335-8571

M22520/1-02

TH1A

TURRET

5120-01-335-8834

M22520/1-03

TH4

TURRET

5120-01-335-8835

M22520/1-04

TH163

TURRET

5120-01-335-8836

M22520/1-05

UH2-5

UNIVERSAL POSITIONER

5120-01-335-8583

M22520/1-06

TP45

POSITIONER

5120-01-335-8584

M22520/1-07

TP85

POSITIONER

5120-01-335-8585

M22520/1-08

TH199S

TURRET

5120-01-335-8837

M22520/1-09

TP360

POSITIONER

5120-01-335-8586

M22520/1-10

TP365

POSITIONER

5120-01-335-8587

M22520/1-11

TP465

POSITIONER

5120-01-335-8588

M22520/1-12

TH270

TURRET

5120-01-335-8838

M22520/1-13

TH285

TURRET

5120-01-335-8839

M22520/1-14

TH286

TURRET

5120-01-335-8840

M22520/1-15

TP485

POSITIONER

5120-01-335-8589

M22520/1-16

TP513

POSITIONER

5120-01-335-8590

M22520/1-17

TP651

POSITIONER

5120-01-335-8591

M22520/3-1

G125

GAGE

5220-00-165-7604

 


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